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The following referenced documents are indispensable for the production of product;
ASTM E8, Standard Test Methods for Tension testing of Metallic Materials ;
ASTM E18, Standard Test Methods for Rockwell Hardness of Metallic Materials ;
ASTM E140, Standard Hardness Conversion Tables for Metals — Relationship Among Brinell Hardness, Vickers Hardness, Rockwell Hardness, Superficial Hardness, Knoop Hardness and Scleroscope Hardness ;
ASTM E384, Standard Test Method for Knoop and Vickers Hardness of Materials ;
ASTM B3-95, Materials & Performance Standard for Solid Copper Conductors ;
ASTM B8-95, Concentric-Lay-Stranded Copper Conductors, Materials & Performance Standard for Stranded Copper Conductors.
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Product Details
| No. | Component | Purpose | Material | Capabilities | |
| 1 | Cable | Conductor | Conduct electrical power and signal | Solid or strand copper conductor | Solid or strand |
| 2 | Insulation | Insulated electrical power/signal | ECTFE, FEP,PFA | FEP | |
| 3 | Filler Layer | Provide support for insulated conductor & fill annular space | PP, FEP,PFA | PP | |
| 4 | Armor | Provide mechanical and environmental protection to insulated cable | 316L, 825 | 1/4" X 0.049" | |
| 5 | Encapsulation | Provide mechanical and abrasive protection to armor | PP, TPV, PVDF,ETFE, FEP | PP, TPV, PVDF,ETFE, FEP | |
Selection of Tube
| Grade | O.D. | W.T. | Yield Strength | Tensile Strength | Collapse Strength |
| ( in ) | ( in ) | (psi) | (psi) | (psi) | |
| TP316L | 1/4" | 0.028" | 90000 | 120000 | 16000 |
| 1/4" | 0.035" | 19800 | |||
| 1/4" | 0.049" | 26200 | |||
| N08825 | 1/4" | 0.028" | 100000 | 125000 | 17000 |
| 1/4" | 0.035" | 20900 | |||
| 1/4" | 0.049" | 27600 |
Notes：The calculated value of collapse strength is based on the min yield strength.
Selection of Cable
| Filler | PP | PP | FEP | PFA | |
| Insulation | FEP | ETFE | FEP | PFA | |
| Max. Applicable Temperature | 150 | 150 | 200 | 260 | |
| Conductor Size | O.D. | Max. Resistance (/km) | |
| AWG | Solid Core | 7 Strands | 20℃ |
| 16 | 1.29 | 13.5 | |
| 18 | 1.02 | 7/0.39 | 23 |
There are multiple configuration options for copper conductors
1- Size: 12, 14, 16,18, 20, 22AWG etc;
2- Type: solid core or stranded conductor;
3- Material: bare copper, tin-plated, silver-plated and other copper conductor.
Selection of Encapsolation, Insulation and Filler Materials
| Material | Maximum Temperature Rating (F/C) | Inhibited Brine Completion & Packer Fluids | Oil/Diesel Completion & Packer Fluids | Abrasion Resistance |
| Polyamide 11 (Nylon 11, Rilsan 11) | 200/95 | N/R | Good | Excellent |
| Polypropylene (PP) | 300/150 | Excellent | N/R | Good |
| TPR/TPV/TPE (Santoprene) | 300/150 | Good | Good | Good |
| EPDM/ Propylene Copolymer | 260/130 | Excellent | N/R | Poor |
| Polyvinylidene Fluoride (kynar PVDF) | 280/140 | Good | Excellent | Excellent |
| ECTFE (Halar ECTFE) | 300/150 | N/R | Excellent | Good |
| ETFE (Tefzel ETFE) | 310/155 | Excellent | Excellent | Excellent |
| FEP (Teflon FEP) | 400/205 | Excellent | Excellent | Good |
| PFA Teflon PFA) | 500/260 | Excellent | Excellent | Good |
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